Managing Overall Equipment Effectiveness (OEE) to Optimize Performance

Overall Equipment Effectiveness (OEE)

Overall Equipment Effectiveness or OEE is a defacto standard for tracking and managing manufacturing performance. To put it simply, OEE determines the proportion of production time which is really effective. For example OEE report of 100% indicates that you are producing highest quality products, without delay, without any disruption.

Businesses which have put in place performance management practices, normally do it as part of an execution of some other production development techniques for example 6 Sigma, lean and responsiveness. Whenever organizations desire to analyze the comparable accomplishment of all their performance management techniques, they frequently use group of measures or key performance indicators – OEE.

This is acknowledged as a sequence of KPIs which may be used to calculate the use of production functions and processes. The KPIs can be utilized day to day to discover exactly how tools are accomplishing and also bring an objective that the organization needs to realize.

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Whenever a firm looks into performance, you will find spots where some sort of wastes might happen – for example machines setbacks, equipment set-up time, various needed modifications, reworking, decreased velocity and start-up loss.

They are unpredicted setbacks that take place all of the sudden and lead to manufacturing to end out of the blue. It may severely affect manufacturing plans plus customer shipments. When the failing can not be dealt with fast – a totally new tool may have to be found that could result in financial difficulty to the smaller or medium organizations.

A manufacturing plan anticipates tools to operate in its optimal pace. A machine could have the velocity decreased if you find difficulties that might be adjusted by machine users. It is essential for users to appreciate if equipment is working beneath the optimal degree as it could have harmful impact on the manufacturing schedules and budgets.

If the equipment is simply not working in its optimal level it may develop items which are not within the suitable quality limits and may have to be abandoned or modified through additional rework. This could substantially affect manufacturing planning and customer distribution times.

The pace is outlined by producers and businesses count on the recorded cycle the machines may run at. Nevertheless, except if a firm calibrates the machines and confirms that it’s working on the producer’s standards, after that there’s chance it is working beneath standard.

Whenever they are set, in addition, there might be complaints about the first items made. To illustrate, in a industrial production, primary groups won’t be of suited quality. despite the fact that that set up loss might be part of the manufacturing plan, it will do mean a reduction of resources and time that may be reduced. There are actually few aspects which are put to use in computation of In OEE.

They are availability, performance and quality level:

  • Availability rate is period the tools are operating, compared to the time it might have been operating. A cut down supply rate is a sign of setbacks and difficulties about set up and changes.
  • Performance rates are the volume made throughout the operating period, compared to the volume that might have been made (full capacity). A lower performance rate is seen caused by idle process, stops and decreased pace of the process.
  • Quality rates are the volume of suitable products compared to the total capacity volume.

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